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We all know that pushing down on the brake pedal slows a car to a stop. But how does this happen? How does your car transmit the force from your leg to its wheels? How does it multiply the force so that it is enough to stop something as big as a car?
When you depress your brake pedal, your car transmits the force from your foot to its brakes through a fluid. Since the actual brakes require a much greater force than you could apply with your leg, your car must also multiply the force of your foot. It does this in two ways:
Mechanical advantage (leverage)
Hydraulic force multiplication
How Emergency Brakes Work
How Disc Brakes Work
Brake Type Differences Quiz
The brakes transmit the force to the tires using friction, and the tires transmit that force to the road using friction also. Before we begin our discussion on the components of the brake system, we'll cover these three principles:
We'll discuss leverage and hydraulics in the next section.
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Electromagnetic brakes operate electrically, but transmit torque mechanically. This is why they used to be referred to as electro-mechanical brakes. Over the years, EM brakes became known as electromagnetic, referring to their actuation method. Since the brakes started becoming popular over sixty years ago, the variety of applications and brake designs has increased dramatically, but the basic operation remains the same.
Single face electromagnetic brakes make up approximately 80% of all of the power applied brake applications. This article mainly concentrates on these brakes. Alternative designs are shown at the end of this article.
2HYPERLINK "http://en.wikipedia.org/wiki/Electromagnetic_brake#Basic_Operation"Basic Operation
3HYPERLINK "http://en.wikipedia.org/wiki/Electromagnetic_brake#Voltage.2FCurrent_-_And_the_Magnetic_Field"Voltage/Current - And the Magnetic Field
4HYPERLINK "http://en.wikipedia.org/wiki/Electromagnetic_brake#Engagement_Time"Engagement Time
5HYPERLINK "http://en.wikipedia.org/wiki/Electromagnetic_brake#Burnishing_-_What_Is_It_and_Why_Is_It_Important.3F"Burnishing - What Is It and Why Is It Important?
7HYPERLINK "http://en.wikipedia.org/wiki/Electromagnetic_brake#Over_Excitation"Over Excitation
10HYPERLINK "http://en.wikipedia.org/wiki/Electromagnetic_brake#Environment_.2F_Contamination"Environment / Contamination
11HYPERLINK "http://en.wikipedia.org/wiki/Electromagnetic_brake#Other_Types_of_Electromagnetic_Brakes"Other Types of Electromagnetic Brakes
11.1HYPERLINK "http://en.wikipedia.org/wiki/Electromagnetic_brake#Electromagnetic_Power_Off_Brake"Electromagnetic Power Off Brake
11.2HYPERLINK "http://en.wikipedia.org/wiki/Electromagnetic_brake#Electromagnetic_Particle_Brake"Electromagnetic Particle Brake
11.3HYPERLINK "http://en.wikipedia.org/wiki/Electromagnetic_brake#Electromagnetic_Hysteresis_Power_Brake"Electromagnetic Hysteresis Power Brake
11.4HYPERLINK "http://en.wikipedia.org/wiki/Electromagnetic_brake#Multiple_Disk_Brakes"Multiple Disk Brakes
A-1 Horseshoe magnet red silver iron
A horseshoe magnet (A-1) has a north and south pole. If a piece of carbon steel contacts both poles, a magnetic circuit is created. In an electromagnetic brake, the north and south pole is created by a coil shell and a wound coil. In a brake, the armature is being pulled against the brake field. (A-3) The frictional contact, which is being controlled by the strength of the magnetic field, is what causes the rotational motion to stop. All of the torque comes from the magnetic attraction and coefficient of friction between the steel of the armature and the steel of the brake field. For many industrial brakes, friction material is used between the poles. The material is mainly used to help decrease the wear rate. But different types of material can also be used to change the coefficient of friction (torque) for special applications. For example, if the brake was required to have an extended time to stop or slip time, a low coefficient material can be used. Conversely, if the brake was required to have a slightly higher torque (mostly for low RPM applications), a high coefficient friction material could be used.
In a brake, the electromagnetic lines of flux have to attract and pull the armature in contact with it to complete brake engagement. Most industrial applications use what is called a single-flux two-pole brake. The coil shell is made with carbon steel that has a combination of good strength and good magnetic properties. Copper (sometimes aluminum) magnet wire, is used to create the coil, which is held in shell either by a bobbin or by some type of epoxy/adhesive.
To help increase life in applications, friction material is used between the poles. This friction material is flush with the steel on the coil shell, since if the friction material was not flush, good magnetic traction could not occur between the faces. Some people look at electromagnetic brakes and mistakenly assume that, since the friction material is flush with the steel, that the brake has already worn down, but this is not the case.
 Basic Operation
There are three parts to an electrmagnetic brake: field, armature, and hub (which is the input on a brake) (B-2). Usually the magnetic field is bolted to the machine frame (or uses a torque arm that can handle the torque of the brake). So when the armature is attracted to the field the stopping torque is transferred into the field housing and into the machine frame decelerating the load. This can happen very fast (.1-3sec).
Disengagement is very simple. Once the field starts to degrade flux falls rapidly and the armature separates. A spring(s) hold the armature away from its corresponding contact surface at a predetermined air gap.
A-3 Electromagentic brake
 Voltage/Current - And the Magnetic Field
V-1 Right hand thumb rule
If a piece of copper wire was wound, around the nail and then connected to a battery, it would create an electro magnet. The magnetic field that is generated in the wire, from the current, is known as the "right hand thumb rule". (V-1) The strength of the magnetic field can be changed by changing both wire size and the amount of wire (turns). EM clutches are similar; they use a copper wire coil (sometimes aluminum) to create a magnetic field.
The fields of EM brakes can be made to operate at almost any DC voltage and the torque produced by the brake will be the same as long as the correct operating voltage and current is used with the correct brake. If a 90 volt brake had 48 volts applied to it, this would get about half of the correct torque output of that brake. This is because voltage/current is almost linear to torque in DC electromagnetic brakes.
A constant current power supply is ideal for accurate and maximum torque from a brake. If a non regulated power supply is used the magnetic flux will degrade as the resistance of the coil goes up. Basically, the hotter the coil gets the lower the torque will be produced by about an average of 8% for every 20°C. If the temperature is fairly constant, and there is a question of enough service factor in the design for minor temperature fluctuation, by slightly over sizing the brake can compensate for degradation. This will allow the use of a rectified power supply, which is far less expensive than a constant current supply.
Based on V = I Ã- R, as resistance increases available current falls. An increase in resistance, often results from rising temperature as the coil heats up, according to: Rf = Ri Ã- [1 + Î±Cu Ã- (Tf - Ti)] Where Rf = final resistance, Ri = initial resistance, Î±Cu = copper wire's temperature coefficient of resistance, 0.0039 °C-1, Tf = final temperature, and Ti = initial temperature.
 Engagement Time
There are actually two engagement times to consider in an electromagnetic brake. The first one is the time it takes for a coil to develop a magnetic field, strong enough to pull in an armature. Within this, there are two factors to consider. The first one is the amount of ampere turns in a coil, which will determine the strength of a magnetic field. The second one is air gap, which is the space between the armature and the coil shell. Magnetic lines of flux diminish quickly in the air. The further away the attractive piece is from the coil, the longer it will take for that piece to actually develop enough magnetic force to be attracted and pull in to overcome the air gap. For very high cycle applications, floating armatures can be used that rest lightly against the coil shell. In this case, the air gap is zero; but, more importantly the response time is very consistent since there is no air gap to overcome. Air gap is an important consideration especially with a fixed armature design because as the unit wears over many cycles of engagement the armature and the coil shell will create a larger air gap which will change the engagement time of the brakes. In high cycle applications, where registration is important, even the difference of 10 to 15 milliseconds can make a difference, in registration of a machine. Even in a normal cycle application, this is important because a new machine that has accurate timing can eventually see a "drift" in its accuracy as the machine gets older.
The second factor in figuring out response time of a brake is actually much more important than the magnet wire or the air gap. It involves calculating the amount of inertia that the brake needs to decelerate. This is referred to as "time to stop". In reality, this is what the end-user is most concerned with. Once it is known how much inertia is present for the brake to stop then the torque can be calculated and the appropriate size of brake can be chosen.
Most CAD systems can automatically calculate component inertia, but the key to sizing a brake is calculating how much inertial is reflected back to the brake. To do this, engineers use the formula: T = (WK2 Ã- Î”N) / (308 Ã- t) Where T = required torque in lb-ft, WK2 = total inertia in lb-ft2, Î”N = change in the rotational speed in rpm, and t = time during which the acceleration or deceleration must take place.
Inertia Calculator There are also online sites that can help confirm how much torque is required to decelerate a given amount of inertia over a specific time. Remember to make sure that the torque chosen, for the brake, should be after the brake has been burnished.
 Burnishing - What Is It and Why Is It Important?
Burnishing is the wearing or mating of opposing surfaces. When the armature and brake faces are produced, the faces are machined as flat as possible. (Some manufacturers also lightly grind the faces to get them smoother.) But even with that the machining process leaves peaks and valleys on the surface of the steel. When a new "out of the box" brake is initially engaged most peaks on both mating surfaces touch which means that the potential contact area can be significantly reduced. In some cases, an out of box brake may have only 50% of its torque rating.
Burnishing is the process of cycling the brake to wear down those initial peaks, so that there is more surface contact between the mating faces
Even though burnishing is required to get full torque out of the brake it may not be required in all applications. Simply put, if the application torque is lower than the initial out of box torque of the brake, burnishing would not be required; however, if the torque required is higher, then burnishing needs to be done. In general this tends to be required more on higher torque brakes than on smaller lower torque brakes.
The process involves cycling the brake a number of times at a lower inertia, lower speed or a combination of both. Burnishing can require from 20 to over 100 cycles depending upon the size of a brake and the amount of initial torque required. For bearing mounted brakes where the rotor and armature is connected and held in place via a bearing, burnishing does not have to take place on the machine. It can be done individually on a bench or as a group at a burnishing station. Two piece brakes that have separate armatures should try to have the burnishing done on the machine verses a bench. The reason for this is if burnishing on a two piece brake is done on a bench and there is a shift in the mounting tolerance when that brake is mounted to the machine the alignment could be shifted so the burnishing lines on the armature, rotor or brake face may be off slightly preventing that brake from achieving full torque. Again, the difference is only slight so this would only be required in a very torque sensitive application.
Burnishing can affect initial torque of a brake but there are also factors that affect the torque performance of a brake in an application. The main one is voltage/current. In the voltage/current section we showed why a constant current supply is important to get full torque out of the brake.
When considering torque, the question of using dynamic or static torque for the application is key? For example, if running a machine at relatively low rpm (5 - 50 depending upon size) there is minimal concern with dynamic torque since the static torque rating of the brake will come closest to where it is running. However, when running a machine at 3,000rpm and applying the brake at its catalog torque, at that rpm, is misleading. Almost all manufacturers put the static rated torque for their brakes in their catalog. So, when trying to determine a specific response rate for a particular brake, the dynamic torque rating is needed. In many cases this can be significantly lower. It can be less than half of the static torque rating. Most manufacturers publish torque curves showing the relationship between dynamic and static torque for a given series of brake.
 Over Excitation
Over excitation is used to achieve a faster response time. It's when a coil momentarily receives a higher voltage then its nominal rating. To be effective the over excitation voltage must be significantly, but not to the point of diminishing returns, higher than the normal coil voltage. Three times the voltage typically gives around 1/3 faster response. Fifteen times the normal coil voltage will produce a 3 times faster response time.
With over excitation the in rush voltage is momentary. Although it would depend upon the size of the coil the actual time is usually only a few milliseconds. The theory is, for the coil to generate as much of a magnetic field as quickly as possible to attract the armature and start the process of deceleration. Once the over excitation is no longer required the power supply to the brake would return to its normal operating voltage. This process can be repeated a number of times as long as the high voltage does not stay in the coil long enough to cause the coil wire to overheat.
It is very rare that a coil would just stop working in an electromagnetic brake. Typically if a coil fails it is usually due to heat which has caused the insulation of the coil wire to break down. That heat can be caused by high ambient temperature, high cycle rates, slipping or applying too high of a voltage. Most brakes are flanged mounted and have bearings but some brakes are bearing mounted and like the coils, unless bearings are stressed beyond their physical limitations or become contaminated, they tend to have a long life and they are usually the second item to wear out.
The main wear in electromagnetic brakes occurs on the faces of the mating surfaces. Every time a brake is engaged during rotation a certain amount of energy is transferred as heat. The transfer, which occurs during rotation, wears both the armature and the opposing contact surface. Based upon the size of the brake, the speed and the inertia, wear rates will differ. With a fixed armature design a brake will eventually simply cease to engage. This is because the air gap will eventually become too large for the magnetic field to overcome. Zero gap or auto wear armatures can wear to the point of less than one half of its original thickness, which will eventually cause missed engagements.
Some applications require very tight precision between all components. In these applications even a degree of movement between the input and the output when a brake is engaged can be a problem. This is true in many robotic applications. Sometimes the design engineers will order brakes with zero backlash but then key them to the shafts so although the brake will have zero backlash there's still minimal movement occurring between the hub or rotor in the shaft.
Most applications, however, do not need true zero backlash and can use a spline type connection. Some of these connections between the armature and the hub are standard splines others are hex or square hub designs. The spline will have the best initial backlash tolerance. Typically less than 2 degrees but the spline and the other connection types can wear over time and the tolerances will increase.
 Environment / Contamination
As brakes wear they create wear particles. In some applications such as clean rooms or food handling this dust could be a contamination problem so in these applications the brake should be enclosed to prevent the particles from contaminating other surfaces around it. But a more likely scenario is that the brake has a better chance of getting contaminated from its environment. Obviously oil or grease should be kept away from the contact surface because they would significantly reduce the coefficient of friction which could drastically decrease the torque potentially causing failure. Oil midst or lubricated particles can also cause surface contamination. Sometimes paper dust or other contamination can fall in between the contact surfaces. This can also result in a lost of torque. If a known source of contamination is going to be present many clutch manufactures offer contamination shields that prevent material from falling in between the contact surfaces.
In brakes that have not been used in a while rust can develop on the surfaces. But in general this is normally not a major concern since the rust is worn off within a few cycles and there is no lasting impact on the torque.
 Other Types of Electromagnetic Brakes
 Electromagnetic Power Off Brake
Electormagnetic Power Off Brake Spring Set
Introduction - Power off brakes stop or hold a load when electrical power is either accidentally lost or intentionally disconnected. In the past, some companies have referred to these as "fail safe" brakes. These brakes are typically used on or near an electric motor. Typical applications include robotics, holding brakes for Z axis ball screws and servo motor brakes. Brakes are available in multiple voltages and can have either standard backlash or zero backlash hubs. Multiple disks can also be used to increase brake torque, without increasing brake diameter. There are 2 main types of holding brakes. The first is spring applied brakes. The second is permanent magnet brakes.
How It Works
Spring Type - When no electricity is applied to the brake, a spring pushes against a pressure plate, squeezing the friction disk between the inner pressure plate and the outer cover plate. This frictional clamping force is transferred to the hub, which is mounted to a shaft.
Permanent Magnet Type - A permanent magnet holding brake looks very similar to a standard power applied electromagnetic brake. Instead of squeezing a friction disk, via springs, it uses permanent magnets to attract a single face armature. When the brake is engaged, the permanent magnets create magnetic lines of flux, which can turn attract the armature to the brake housing. To disengage the brake, power is applied to the coil which sets up an alternate magnetic field that cancels out the magnetic flux of the permanent magnets.
Both power off brakes are considered to be engaged when no power is applied to them. They are typically required to hold or to stop alone in the event of a loss of power or when power is not available in a machine circuit. Permanent magnet brakes have a very high torque for their size, but also require a constant current control to offset the permanent magnetic field. Spring applied brakes do not require a constant current control, they can use a simple rectifier, but are larger in diameter or would need stacked friction disks to increase the torque.
 Electromagnetic Particle Brake
Magnetic Particle Brake
Introduction - Magnetic particle brakes are unique in their design from other electro-mechanical brakes because of the wide operating torque range available. Like an electro-mechanical brake, torque to voltage is almost linear; however, in a magnetic particle brake, torque can be controlled very accurately (within the operating RPM range of the unit). This makes these units ideally suited for tension control applications, such as wire winding, foil, film, and tape tension control. Because of their fast response, they can also be used in high cycle applications, such as magnetic card readers, sorting machines and labeling equipment.
How It Works - Magnetic particles (very similar to iron filings) are located in the powder cavity. When electricity is applied to the coil, the resulting magnetic flux tries to bind the particles together, almost like a magnetic particle slush. As the electric current is increased, the binding of the particles becomes stronger. The brake rotor passes through these bound particles. The output of the housing is rigidly attached to some portion of the machine. As the particles start to bind together, a resistant force is created on the rotor, slowing, and eventually stopping the output shaft.
When electricity is removed from the brake, the input is free to turn with the shaft. Since magnetic particle powder is in the cavity, all magnetic particle units have some type of minimum drag associated with them.
 Electromagnetic Hysteresis Power Brake
Electomagnetic Hysteresis Power Brake
Introduction - Electrical hysteresis units have an extremely wide torque range. Since these units can be controlled remotely, they are ideal for test stand applications where varying torque is required. Since drag torque is minimal, these units offer the widest available torque range of any of the hysteresis products. Most applications involving powered hysteresis units are in test stand requirements.
How It Works - When electricity is applied to the field, it creates an internal magnetic flux. That flux is then transferred into a hysteresis disk passing through the field. The hysteresis disk is attached to the brake shaft. A magnetic drag on the hysteresis disk allows for a constant drag, or eventual stoppage of the output shaft.
When electricity is removed from the brake, the hysteresis disk is free to turn, and no relative force is transmitted between either member. Therefore, the only torque seen between the input and the output is bearing drag.
 Multiple Disk Brakes
Electromagnetic Multiple Disk Brake
Introduction - Multiple disk brakes are used to deliver extremely high torque within a small space. These brakes can be used either wet or dry, which makes them ideal to run in multi speed gear box applications, machine tool applications, or in off road equipment.
How It Works - Electro-mechanical disk brakes operate via electrical actuation, but transmit torque mechanically. When electricity is applied to the coil of an electromagnet, the magnetic flux attracts the armature to the face of the brake. As it does so, it squeezes the inner and outer friction disks together. The hub is normally mounted on the shaft that is rotating. The brake housing is mounted solidly to the machine frame. As the disks are squeezed, torque is transmitted from the hub into the machine frame, stopping and holding the shaft.
When electricity is removed from the brake, the armature is free to turn with the shaft. Springs keep the friction disk and armature away from each other. There is no contact between breaking surfaces and minimal drag.
Architecture of an Electromechanical Braking System
Fig. 1. General architecture of an EMB system.
General architecture of an electromechanical braking (EMB) system in a drive-by-wire car is shown in Fig. 1. The system mainly comprises five types of elements:
(i) Processors including an Electronic Control Unit (ECU) and other local processors
(ii) Memory (mainly integrated into the ECU)
(v) Communication network(s).
Once the driver inputs a brake command to the system via a human-machine interface - HMI (e.g. the brake pedal), four independent brake commands are generated by the ECU based on high level brake functions such as anti-lock braking system (ABS) or vehicle stability control (VSC). These command signals are sent to the four electric calipers (e-calipers) via a communication network. As this network might not be able to properly communicate with the e-calipers due to network faults, HMI sensory data are also directly transmitted to each e-caliper via a separate data bus.
In each e-caliper a controller uses the brake command (received from ECU) as a reference input. The controller provides drive control commands for a power control module. This module controls three phase drive currents for the brake actuator which is a permanent magnet DC motor, energised by 42V sources. In addition to tracking its reference brake command, the caliper controller also controls the position and speed of the brake actuator. Thus, two sensors are vitally required to measure the position and speed of the actuator in each e-caliper. Because of the safety critical nature of the application, even missing a limited number of samples of these sensory data should be compensated for.
A brake-by-wire system, by nature, is a safety critical system and therefore fault tolerance is a vitally important characteristic of this system. As a result, a brake-by-wire system is designed in such way that many of its essential information would be derived from a variety of sources (sensors) and be handled by more than the bare necessity hardware. Three main types of redundancy usually exist in a brake-by-wire system:
1) Redundant sensors in safety critical components such as the brake pedal.
2) Redundant copies of some signals that are of particular safety importance such as displacement and force measurements of the brake pedal copied by multiple processors in the pedal interface unit.
3) Redundant hardware to perform important processing tasks such as multiple processors for the electronic control unit (ECU) in Fig. 1.
In order to utilize the existing redundancy, voting algorithms need to be evaluated, modified and adopted to meet the stringent requirements of a brake-by-wire system. Reliability, fault tolerance and accuracy are the main targeted outcomes of the voting techniques that should be developed especially for redundancy resolution inside a brake-by-wire system.
Example of a solution for this problem: A fuzzy voter developed to fuse the information provided by three sensors devised in a brake pedal design.
 Missing data compensation
In a by-wire car, some sensors are safety-critical components, and their failure will disrupt the vehicle function and endanger human lives. Two examples are the brake pedal sensors and the wheel speed sensors. The electronic control unit must always be informed of the driver's intentions to brake or to stop the vehicle. Therefore, missing the pedal sensor data is a serious problem for functionality of the vehicle control system. Wheel speed data are also vital in a brake-by-wire system to avoid skidding. The design of a by-wire car should provide safeguards against missing some of the data samples provided by the safety-critical sensors. Popular solutions are to provide redundant sensors and to apply a fail-safe mechanism. In addition to a complete sensor loss, the electronic control unit may also suffer an intermittent (temporary) data loss. For example, sensor data can sometimes fail to reach the electronic control unit. This may happen due to a temporary problem with the sensor itself or with the data transmission path. It may also result from an instantaneous short circuit or disconnection, a communication network fault, or a sudden increase in noise. In such cases, for a safe operation, the system has to be compensated for missing data samples.
Example of a solution for this problem: Missing data compensation by a predictive filter.
 Accurate estimation of position and speed of brake actuators in the e-calipers
The caliper controller controls the position and speed of the brake actuator (besides its main task which is tracking of its reference brake command). Thus, position and speed sensors are vitally required in each e-caliper and an efficient design of a measurement mechanism to sense the position and speed of the actuator is required. Recent designs for brake-by-wire systems use resolvers to provide accurate and continuous measurements for both absolute position and speed of the rotor of the actuators. Incremental encoders are relative position sensors and their additive error needs to be calibrated or compensated for by different methods. Unlike the encoders, resolvers provide two output signals that always allow the detection of absolute angular position. In addition, they suppress common mode noise and are especially useful in a noisy environment. Because of these reasons, resolvers are usually applied for the purpose of position and speed measurement in brake-by-wire systems. However, nonlinear and robust observers are required to extract accurate position and speed estimates from the sinusoidal signals provided by resolvers.
Example of a solution for this problem: A hybrid resolver-to-digital conversion scheme with guaranteed robust stability and automatic calibration of the resolvers used in an EMB system.
 Measurement and/or estimation of clamp force in the electromechanical calipers
A clamp force sensor is a relatively expensive component in an EMB caliper. The cost is derived from its high unit value from a supplier, as well as marked production expenses because of its inclusion. The later emanates from the complex assembly procedures dealing with small tolerances, as well as on-line calibration for performance variability from one clamp force sensor to another. The successful use of a clamp force sensor in an EMB system poses a challenging engineering task. If a clamp force sensor is placed close to a brake pad, then it will be subjected to severe temperature conditions reaching up to 800 degrees Celsius that will challenge its mechanical integrity. Also temperature drifts must be compensated for. This situation can be avoided by embedding a clamp force sensor deep within the caliper. However, embedding this sensor leads to hysteresis that is influenced by friction between the clamp force sensor and the point of contact of an inner pad with the rotor. This hysteresis prevents a true clamp force to be measured. Due to the cost issues and engineering challenges involved with including the clamp force sensor, it might be desirable to eliminate this component from the EMB system. A potential opportunity to achieve this presents itself in accurate estimation of the clamp force based on alternative EMB system sensory measurements leading to the omission of a clamp force sensor.
Example of a solution for this problem: Clamp force estimation from actuator position and current measurements using sensor data fusion.
A magnetometer is a scientific instrument used to measure the strength and/or direction of the magnetic field in the vicinity of the instrument. Magnetism varies from place to place and differences in EarthHYPERLINK "http://en.wikipedia.org/wiki/Earth's_magnetic_field"'HYPERLINK "http://en.wikipedia.org/wiki/Earth's_magnetic_field"s magnetic field (the magnetosphere) can be caused by the differing nature of rocks and the interaction between charged particles from the Sun and the magnetosphere of a planet. Magnetometers are often a frequent component instrument on spacecraft that explore planets.
Further information: EarthHYPERLINK "http://en.wikipedia.org/wiki/Earth's_magnetic_field"'HYPERLINK "http://en.wikipedia.org/wiki/Earth's_magnetic_field"s magnetic field
1.1HYPERLINK "http://en.wikipedia.org/wiki/Magnetometer#Mobile_phones"Mobile phones
2.1HYPERLINK "http://en.wikipedia.org/wiki/Magnetometer#Rotating_coil_magnetometer"Rotating coil magnetometer
2.2HYPERLINK "http://en.wikipedia.org/wiki/Magnetometer#Hall_effect_magnetometer"Hall effect magnetometer
2.3HYPERLINK "http://en.wikipedia.org/wiki/Magnetometer#Proton_precession_magnetometer"Proton precession magnetometer
2.5HYPERLINK "http://en.wikipedia.org/wiki/Magnetometer#Fluxgate_magnetometer"Fluxgate magnetometer
2.6HYPERLINK "http://en.wikipedia.org/wiki/Magnetometer#Cesium_vapor_magnetometer"Cesium vapor magnetometer
2.7HYPERLINK "http://en.wikipedia.org/wiki/Magnetometer#Spin-exchange_relaxation-free_.28SERF.29_atomic_magnetometers"Spin-exchange relaxation-free (SERF) atomic magnetometers
2.8HYPERLINK "http://en.wikipedia.org/wiki/Magnetometer#SQUID_magnetometer"SQUID magnetometer
3HYPERLINK "http://en.wikipedia.org/wiki/Magnetometer#Early_magnetometers"Early magnetometers
4HYPERLINK "http://en.wikipedia.org/wiki/Magnetometer#See_also"See also
6HYPERLINK "http://en.wikipedia.org/wiki/Magnetometer#External_links"External links
Magnetometers are used in ground-based electromagnetic geophysical surveys (such as magnetotellurics) to assist with detecting mineralization and corresponding geological structures. Airborne geophysical surveys use magnetometers that can detect magnetic field variations caused by mineralization, using airplanes like the Shrike Commander. Magnetometers are also used to detect archaeological sites, shipwrecks and other buried or submerged objects, and in metal detectors to detect metal objects, such as guns in security screening. Magnetic anomaly detectors detect submarines for military purposes.
They are used in directional drilling for oil or gas to detect the azimuth of the drilling tools near the drill bit. They are most often paired up with accelerometers in drilling tools so that both the inclination and azimuth of the drill bit can be found.
Magnetometers are very sensitive, and can give an indication of possible auroral activity before one can see the light from the aurora. A grid of magnetometers around the world constantly measures the effect of the solar wind on the Earth's magnetic field, which is published on the K-index.
A three-axis fluxgate magnetometer was part of the Mariner 2 and Mariner 10 missions. A dual technique Magnetometer is part of the Cassini-Huygens mission to explore Saturn. This system is composed of a vector helium and fluxgate magnetometers. Magnetometers are also a component instrument on the Mercury MESSENGER mission. A magnetometer can also be used by satellites like GOES to measure both the magnitude and direction of a planet's or moon's magnetic field.
Further information: Spacecraft magnetometer
 Mobile phones
Magnetometers are appearing in mobile phones. The Apple iPhone 3GS has a magnetometer and comes with a compass app for showing direction. It can also reorient maps to show the direction you're facing.
Magnetometers can be divided into two basic types:
Scalar magnetometers measure the total strength of the magnetic field to which they are subjected, and
Vector magnetometers have the capability to measure the component of the magnetic field in a particular direction, relative to the spatial orientation of the device.
The use of three orthogonal vector magnetometers allows the magnetic field strength, inclination and declination to be uniquely defined. Examples of vector magnetometers are fluxgates, superconducting quantum interference devices (SQUIDs), and the atomic SERF magnetometer. Some scalar magnetometers are discussed below.
A magnetograph is a special magnetometer that continuously records data.
 Rotating coil magnetometer
The magnetic field induces a sine wave in a rotating coil. The amplitude of the signal is proportional to the strength of the field, provided it is uniform, and to the sine of the angle between the rotation axis of the coil and the field lines. This type of magnetometer is obsolete.
 Hall effect magnetometer
The most common magnetic sensing devices are solid-state Hall effect sensors. These sensors produce a voltage proportional to the applied magnetic field and also sense polarity.
 Proton precession magnetometer
Proton precession magnetometers, also known as proton magnetometers, measure the resonance frequency of protons (hydrogen nuclei) in the magnetic field to be measured, due to Nuclear Magnetic Resonance (NMR). Because the precession frequency depends only on atomic constants and the strength of the ambient magnetic field, the accuracy of this type of magnetometer is very good. They are widely used.
A direct current flowing in an inductor creates a strong magnetic field around a hydrogen-rich fluid, causing some of the protons to align themselves with that field. The current is then interrupted, and as protons realign themselves with ambient magnetic field, they precess at a frequency that is directly proportional to the magnetic field. This produces a weak alternating magnetic field that is picked up by a (sometimes separate) inductor, amplified electronically, and fed to a digital frequency counter whose output is typically scaled and displayed directly as field strength or output as digital data.
The relationship between the frequency of the induced current and the strength of the magnetic field is called the proton gyromagnetic ratio, and is equal to 0.042576 hertz per nanotesla (Hz/nT).
These magnetometers can be moderately sensitive if several tens of watts are available to power the aligning process. Measuring once per second, standard deviations in the readings in the 0.01 nT to 0.1 nT range can be obtained. Variations of about 0.1 nT can be detected.
The two main sources of measurement errors are magnetic impurities in the sensor and errors in the measurement of the frequency.
The EarthHYPERLINK "http://en.wikipedia.org/wiki/Earth's_magnetic_field"'HYPERLINK "http://en.wikipedia.org/wiki/Earth's_magnetic_field"s magnetic field varies with time, geographical location, and local magnetic anomalies. The frequency of EarthHYPERLINK "http://en.wikipedia.org/wiki/Earth's_field_NMR"'HYPERLINK "http://en.wikipedia.org/wiki/Earth's_field_NMR"s field NMR (EFNMR) for protons varies between approximately 1.5 kHz near the equator to 2.5 kHz near the geomagnetic poles. Typical short-term magnetic field variations at a particular location during Earth's daily rotation is about 25nT (i.e. about 1 part in 2,000), with variations over a few seconds of typically around 1nT (i.e. about 1 part in 50,000).
Apart from the direct measurement of the magnetic field on Earth or in space, these magnetometers prove to be useful to detect variations of magnetic field in space or in time (often referred to as magnetic anomalies), caused by submarines, skiers buried under snow, archaeological remains, and mineral deposits.
Magnetic gradiometers are in effect pairs of magnetometers (typically PPMs) with their search coils separated by a fixed distance (usually horizontally): the readings are compared in order to measure the differences between the sensed magnetic fields (i.e. field gradients caused by magnetic anomalies). This is one way of compensating both for the variability in time of the Earth's magnetic field and for other sources of electromagnetic interference, allowing more sensitive detection of anomalies.
 Fluxgate magnetometer
A uniaxial fluxgate magnetometer
A fluxgate compass/inclinometer
A fluxgate magnetometer consists of a small, magnetically susceptible, core wrapped by two coils of wire. An alternating electrical current is passed through one coil, driving the core through an alternating cycle of magnetic saturation, i.e., magnetised - unmagnetised - inversely magnetised - unmagnetised - magnetised. This constantly changing field induces an electrical current in the second coil, and this output current is measured by a detector. In a magnetically neutral background, the input and output currents will match. However, when the core is exposed to a background field, it will be more easily saturated in alignment with that field and less easily saturated in opposition to it. Hence the alternating magnetic field, and the induced output current, will be out of step with the input current. The extent to which this is the case will depend on the strength of the background magnetic field. Often, the current in the output coil is integrated, yielding an output analog voltage, proportional to the magnetic field.
Fluxgate magnetometers, paired in a gradiometer configuration, are commonly used for archaeological prospecting.
A wide variety of sensors are currently available and used to measure magnetic fields. Fluxgate magnetometers and gradiometers measure the direction and magnitude of magnetic fields. Fluxgates are affordable, rugged and compact. This, plus their typically low power consumption makes them ideal for a variety of sensing applications.
The typical fluxgate magnetometer consists of a "sense" (secondary) coil surrounding an inner "drive" (primary) coil that is wound around permeable core material. Each sensor has magnetic core elements that can be viewed as two carefully matched halves. An alternating current is applied to the drive winding, which drives the core into plus and minus saturation. The instantaneous drive current in each core half is driven in opposite polarity with respect to any external magnetic field. In the absence of any external magnetic field, the flux in one core half cancels that in the other and the total flux seen by the sense coil is zero. If an external magnetic field is now applied, it will, at a given instance in time, aid the flux in one core half and oppose flux in the other. This causes a net flux imbalance between the halves, so that they no longer cancel one another. Current pulses are now induced in the sense winding on every drive current phase reversal (or at the 2nd, and all even harmonics). This results in a signal that is dependent on both the external field magnitude and polarity.
There are additional factors that affect the size of the resultant signal. These factors include the number of turns in the sense winding, magnetic permeability of the core, sensor geometry and the gated flux rate of change with respect to time. Phase synchronous detection is used to convert these harmonic signals to a DC voltage proportional to the external magnetic field.
Fluxgate magnetometers were invented in the 1930s by Victor Vacquier at Gulf Research Laboratories; Vacquier applied them during World War II as an instrument for detecting submarines, and after the war confirmed the theory of plate tectonics by using them to measure shifts in the magnetic patterns on the sea floor.
 Cesium vapor magnetometer
A basic example of the workings of a magnetometer may be given by discussing the common "optically pumped cesium vapor magnetometer" which is a highly sensitive (0.004 nT/âˆšHz) and accurate device used in a wide range of applications. Although it relies on some interesting quantum mechanics to operate, its basic principles are easily explained.
The device broadly consists of a photon emitter containing a cesium light emitter or lamp, an absorption chamber containing cesium vapor and a "buffer gas" through which the emitted photons pass, and a photon detector, arranged in that order.
Polarization: The basic principle that allows the device to operate is the fact that a cesium atom can exist in any of nine energy levels, which is the placement of electron atomic orbitals around the atomic nucleus. When a cesium atom within the chamber encounters a photon from the lamp, it jumps to a higher energy state and then re-emits a photon and falls to an indeterminate lower energy state. The cesium atom is 'sensitive' to the photons from the lamp in three of its nine energy states, and therefore eventually, assuming a closed system, all the atoms will fall into a state in which all the photons from the lamp will pass through unhindered and be measured by the photon detector. At this point the sample (or population) is said to be polarized and ready for measurement to take place. This process is done continuously during operation.
Detection: Given that this theoretically perfect magnetometer is now functional, it can now begin to make measurements.
In the most common type of cesium magnetometer, a very small AC magnetic field is applied to the cell. Since the difference in the energy levels of the electrons is determined by the external magnetic field, there is a frequency at which this small AC field will cause the electrons to change states. In this new state, the electron will once again be able to absorb a photon of light. This causes a signal on a photo detector that measures the light passing through the cell. The associated electronics uses this fact to create a signal exactly at the frequency which corresponds to the external field.
Another type of cesium magnetometer modulates the light applied to the cell. This is referred a Bell-Bloom magnetometer after the two scientists who first investigated the effect. If the light is turned on and off at the frequency corresponding to the Earth's field, there is a change in the signal seen at the photo detector. Again, the associated electronics uses this to create a signal exactly at the frequency which corresponds to the external field.
Both methods lead to high performance magnetometers.
Applications : The cesium magnetometer is typically used where a higher performance magnetometer than the proton magnetometer is needed. In archaeology and geophysics, where the sensor is moved through an area and many accurate magnetic field measurements are needed, the cesium magnetometer has advantages over the proton magnetometer.
The cesium magnetometer's faster measurement rate allow the sensor to be moved through the area more quickly for a given number of data points.
The lower noise of the cesium magnetometer allows those measurements to more accurately show the variations in the field with position.
 Spin-exchange relaxation-free (SERF) atomic magnetometers
At sufficiently high atomic density, extremely high sensitivity can be achieved. Spin-exchange-relaxation-free (SERF) atomic magnetometers containing potassium, cesium or rubidium vapor operate similarly to the cesium magnetometers described above yet can reach sensitivities lower than 1 fT/âˆšHz.
The SERF magnetometers only operate in small magnetic fields. The Earth's field is about 50 µT. SERF magnetometers operate in fields less than 0.5 µT.
As shown in large volume detectors have achieved 200 aT/âˆšHz sensitivity. This technology has greater sensitivity per unit volume than SQUID detectors.
The technology can also produce very small magnetometers that may in the future replace coils for detecting changing magnetic fields.
Rapid developments are ongoing in this area. This technology may produce a magnetic sensor that has all of its input and output signals in the form of light on fiberoptic cables. This would allow the magnetic measurement to be made in places where high electrical voltages exist.
 SQUID magnetometer
SQUIDs, or superconducting quantum interference devices, measure extremely small magnetic fields; they are very sensitive vector magnetometers, with noise levels as low as 3 fT·Hzâˆ’0.5 in commercial instruments and 0.4 fT·Hzâˆ’0.5 in experimental devices. Many liquid-helium-cooled commercial SQUIDs achieve a flat noise spectrum from near DC (less than 1 Hz) to tens of kiloHertz, making such devices ideal for time-domain biomagnetic signal measurements. SERF atomic magnetometer demonstrated in a laboratory so far reaches competitive noise floor but in relatively small frequency ranges.
SQUID magnetometers require cooling with liquid helium (4.2 K) or liquid nitrogen (77 K) to operate, hence the packaging requirements to use them are rather stringent both from a thermal-mechanical as well as magnetic standpoint. SQUID magnetometers are most commonly used to measure the magnetic fields produced by brain or heart activity (magnetoencephalography and magnetocardiography, respectively). Geophysical surveys use SQUIDS from time to time, but the logistics is much more complicated than coil-based magnetometers.