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Rieckoff industries strive to keep their employees happy and safe during working hours. Rieckoff industries offer efficiency, innovation, professionalism, and above all, a quality product developed through the use of computer aided design and manufacturing technology. There greatest asset is there dedicated employees striving for excellence in quality to satisfy their customers. They have specialized equipment to ensure quality results are also certified to ISO 9001-2008. They are equipped to handle any request for single parts, stamping and elements from gauge materials up to 11/2" metal plate. Rieckoff Industries is constantly adding equipment to tackle Fabrication requests and keeping up with their competitors.
Rieckoff Industries, established in 1963. The current owner has other, non-business, interest outside of the U.S. and is on location only 1 week each month. Plant manager, finance manager and sales manager run the daily operations. Current owner is only involved on larger bids and overall direction of the company. The main competitive advantage of this company is an almost complete turnkey operation and rarely relies on outside sources, thus helping to keep cost down and allowing for quick turn-around times. Rieckoff Industries Fabricates a variety of products such as Generator Houses, Drilling Rig Components, Helicopter Decks, High Pressure Heat Exchangers, SCR Houses, and Tanks, metal roof systems, Structural Insulated Panels (SIP), their Capabilities also include water jet cutting, piping, assembly, auto-cad design, sandblasting & painting, heavy & light fabrication, field installation, and transportation. Rieckoff biggest and well-known buyers are Chrysler, Ford and GMC, car manufactures and metal factories, General Contractors, and the Government sector. Revenue was $10.9 million and Adjusted EBITDA of $1.4 million in 2008, before the economic downturn. The business has returned to profitability and is growing again due to their increased sales of Structural Insulated Panels which I will report a lot in this paper. There are some industries that are just so vast and capable of producing so many different items that it can be overwhelming, especially for those outside the business. Metal fabrication is one such industry. This practice of working and transforming metal into an enormous variety of products is one of the most important types of industry and examples of the work are seen in almost every other kind of industry as well. Specialists in this field are capable of producing metal objects the old school way with the use of several techniques including welding, shearing, and hammering the metal into the desired shape and size.
Metal fabrication takes advantage of many tools and materials in order to create the desired mass-produced and customized pieces commonly requested from businesses. Sheet metal, sectional metals and Structural Insulated Panels are the foundations for the various projects. It is common to find cutting torches, band saws, and cutting tables of all kinds within the confines of the fabrication shop. You can expect a good shop or factory to be able to produce high quality goods for whatever purpose the company needs. I would like to discuss a little more about their Structural Insulated Panels division and the History of the SEP because I feel this is their biggest material they sell and produce out of there Warehouse and I find it quite interesting. Although foam-core panels gained attention in the 1970s, the idea of using stress skinned panels for construction began in the 1930s. Rieckoff Industries researched and tested the technology and also the greatest part of research was done primarily by the Forest Products Laboratory (FPL) in Madison, Wisconsin as part of an U.S. Forest Service attempt to conserve forest resources in construction materials. A small stressed-skin house was constructed in 1937 and garnered enough attention to bring in First Lady Eleanor Roosevelt to dedicate the house. In a testament to the durability of such panel structures, it has endured the severe Wisconsin climate and was used by University of Wisconsin-Madison as a day care center up until 1998 when it was removed to make way for a new Pharmacy School building. With the success of the stress skinned panels, it was suggested stronger skins could take all of the structural load and eliminate the frame altogether.
Thus in 1947, structural insulated panel development began with corrugated paperboard cores were tested with various skin materials of plywood, tempered hardboard and treated paperboard. The building was dismantled in 1978 and most of the panels retained their original strength with the exception of paperboard which is unsuited to outdoor exposure. Panels consisting of polystyrene core and paper overlaid with plywood skins were used in a building in 1967 and the panels have performed well to the present day.
SIP panel systems were used by Woods Constructors of Santa Paula, California in their homes and apartments from 1965 until 1984. This work was the basis for John Thomas Woods, Paul Flather Woods, John David Woods, and Frederick Thomas Woods when they used a similar concept to patent the Footing Form for Modular homes (US Patent #4817353) issued on April 4, 1989. Numerous homes in Santa Paula, Fillmore, Palm Springs, and surrounding areas use SIP panels as the primary method of construction. The design was awarded approval from (then) ICBO and SBCCI, now ICC.1
SIPs are most commonly made of OSB panels sandwiched around a foam core made of expanded polystyrene (EPS), extruded polystyrene (XPS) or rigid polyurethane foam. Other materials can be used, such as plywood, pressure-treated plywood for below-grade foundation walls, steel, aluminum, cement board such as hard backer, and even exotic materials like stainless steel, fiber-reinforced plastic, and magnesium oxide. Some SIPs use fiber-cement or plywood sheets for the panels, and agricultural fiber, such as wheat straw, for the core.
The third component in SIP's is the spline or connector piece between SIP panels. Dimensional lumber is commonly used but creates thermal bridging and lowers insulation values. To maintain higher insulation values through the spline, manufacturers like Rieckoff Industries use Insulated Lumber, Composite Splines, Mechanical Locks, Overlapping OSB Panels, or other creative methods. Depending on the method selected, other advantages such as full nailing surfaces or increased structural strength may become available. The cost of SIP is higher than the materials for a comparable frame building in the United States; however, this may not be true elsewhere. A well-built home using SIP's will have a tighter building envelope and the walls will have a higher insulating properties, which leads to fewer drafts and a decrease in operating cost. Also due to the standardized and all in one nature of SIP's, construction time can be less than for a frame home, as well as requiring fewer tradesman. The panels can be used as floor, wall, and roof, with the use of the panels as floors being a particular benefit when used above an insulated space below. An OSB skinned system structurally outperforms conventional stick framed construction in some cases; primarily in axial load strength. SIP's maintain similar versatility to stick framed houses when incorporating custom designs. In addition, since SIP's work as framing, insulation, and exterior sheathing, and can come precut from the factory for the specific job. The exterior building envelope can be built quite quickly. The great benefits are the infiltration factor. When SIP's are installed in a steady state(no air infiltration) environment; system incorporating fiberglass insulation are not installed in steady - state environment's as they require ventilation to remove moisture. I reported on the History and construction of SIP's because I feel and so does Rieckoff Industries, that this will be the new up in-coming construction material that are going to be used in the future just like Geo Thermal Heating and Cooling systems.
Safety and Health Programs at Rieckoff Industries
Rieckoff Industries as of 2008 have been following the guidelines required for safety and health of the National Emphasis program and Indoor air quality programs that have had great results to date. National Emphasis Program purpose primarily provides policies and procedures for implementing a National Emphasis to identify and reduce or eliminate worker exposures to harmful chemicals and physicals hazards in facilities in primary metal Industries such as Rieckoff Industries. Day to day inspections include making an inventory of all materials that may be hazardous, obtaining Material safety data sheets on all chemicals being used in the warehouse, Use of information on the MSDS to determine chemical name and to identify the hazards of the substance and if there could be a chance of mixing of the wrong chemicals that would produce deadly fumes. Rieckoff also conducts a hazard check list on a day to day basis. Management has developed a great training and notification program and importantly educate new and existing employees on ware house safety. Rieckoff documents training given and always stresses to develop a written hazard communication program that is in use to date... Injuries have been very low as of October of 2012. OSHA inspection history has shown that individuals employed in the Primary Metal Industries will be exposed to serious safety and health hazards including air quality on a daily basis. Previous inspections at Rieckoff Industries of theÂ primary metal warehouse have resulted in warning citations for overexposures to a wide variety of health hazards including chemical exposures in the foundry operations as well as physical stressors such as noise and heat and air quality. I will touch base on some the important OSHA requirements and guidelines in this paper. The NEP Requirements describes policies and procedures for implementing a National Emphasis Program (NEP) to identify and reduce or eliminate worker exposures in facilities under the Primary Metal Industries, Major Group 33 in the Standard Industrial Classification (SIC) Manual. NEP will also heighten health and safety awareness within the affected industries of the potential worker exposure to harmful chemical and physical hazards so that employers may voluntarily take steps to correct hazards and comply with current safety and health regulations and practices. also plan and facilitate better air quality measures especially putting a lot of emphasis and thought over the heating and air conditioning requirements. Another big important part of Kickoffs Industries program includes air quality evaluation tests. Scientific evidence indicates that the air within the building can be more seriously polluted than the outdoor air in most industrialized cities. Research indicates that the average individual spends approximately 90% of their time indoors. Indoor environments include offices, airports, indoor arenas, warehouses factories, and schools. Ways that Rieckoff Industries have kept control of indoor air quality are by setting up basic rules and regulations that they incorporate in the day to day functions. First they have designated a person that is in- charge of air quality control, an IAQ manager. The IAQ manager plans and assigns particular responsibly of dealing with IAQ issues in the multiple warehouses they have at the property. The manager identifies problems that arise on his daily walk- through inspections and documents information related to the activities and if these activities could cause a problem. The IAQ manager will identify possible pollutants sources throughout the building and record on a special inspection document so everything can be reviewed and then plans can be devised to implement a safer way to handle certain material. When working with metals in a warehouse environment, contaminants can be made and pollute the IAQ. Another big part in you indoor air quality is the operating Hvac system you are using. Some measures and evaluation that the IAQ manager must do are as follows; Modern HVAC systems typically use sophisticated, automatic controls to
supply the proper amounts of air for heating, cooling, and ventilation in
commercial buildings. Problems during installation, operation, maintenance, and servicing the HVAC system could prevent it from operating as
designed and therefore causing problems with you Indoor air quality. Each system should be tested to ensure its initial and continued performance. In addition to providing acceptable thermal conditions
And ventilation air, a properly adjusted and balanced system can also
reduce operating costs and increase equipment life.
Testing and balancing involves the testing, adjusting, and balancing of
HVAC system components so that the entire system provides airflows that
are in accordance with the design specifications and OSHA indoor quality guidelines. Typical components and system parameters tested include:
â- all supply, return, exhaust, and outdoor airflow rates
â- control settings and operation
â- air temperatures
â- fan speeds and power consumption
â- filter or collector resistance
The typical test and balance agency or contractor coordinates with the
control contractor to accomplish three goals: verify and ensure the most
effective system operation within the design specifications, identify and
correct any problems, and ensure the safety of the system.
A test and balance report should provide a complete record of the
design, preliminary measurements, and final test data. The report should
include any discrepancies between the test data and the design specifications, along with reasons for those discrepancies. To facilitate future
performance checks and adjustments, appropriate records should be kept
on all damper positions, equipment capacities, control types and locations, control settings and operating logic, airflow rates, static pressures,
Fan speeds, and motor horsepower
Testing and balancing of existing building systems should be performed whenever there is reason to believe the system is not functioning
as designed or when current records do not accurately reflect the actual
operation of the system. Rieckoff Industries to prevent any and mishaps have followed the guideline set forth by Osha. Rieckoff always has an accessible document to which management and employees can refer to when unsure of proper procedures to facilitate a safe working environment. Riechoff employees always have access to information concerning hazardous materials and toxic substances.
Panel (SIP) Flexural Creep Deflection." J. Structural Engineering, Vol. 123, No. 12, December, 1997.
This is one of the Safety Program guidelines that Rieckoff Industries incorporates into their
OSHA protocols. Last and finally Rieckoff has implemented an excellent Evacuation program if anything were to arise and all precautions were implemented but still had to evacuate. Last but not least from my Observation Rieckoff Safety and health program is up to par and thee standards are excellent and they are keeping up with workplace safety. Thank you for giving me this opportunity to do this Term paper.